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JAMA CANADA

AUTO QUARTERLY

Japan
Automobile Manufacturers Association of Canada

FALL 1998

New plants, new models launched as sales accelerate

Inspecting the new paint on a Camry Solara
in Toyota’s Cambridge plant

It has been a busy few months for
Japanese automakers in Canada. Sales of cars and light trucks are up 14.5% year-over-year
for the first nine months of 1998, although results fluctuate on a company basis.
Moreover, new plants and new models have been launched over the last few months. Among
other things, the growth in investment in both vehicle and parts manufacturing
demonstrates Japanese automakers’ growing confidence in the Canadian auto industry,
Canadian workers and Canadian suppliers.
In the summer, Toyota began production
of the new Camry Solara coupe at their re-fitted plant in
Cambridge that originally built the Corolla. In September, Honda of Canada Manufacturing
in Alliston officially opened their new 120,000 unit capacity minivan plant. The new Odyssey
minivan is the largest vehicle Honda has made. Both the Solara
and Odyssey are unique as Canada is the only source for these
vehicles. Honda recently announced that it expects to export 5,000 units annually to
Japan, the first large scale direct export by an automaker in Canada to Japan.

Honda Odyssey
minivans roll of the assembly line in Alliston

Vitara

Finally, CAMI in Ingersoll began
production of the new compact sport utility vehicle called Vitara
for Suzuki and Chevrolet Tracker for General Motors. And while
not finally confirmed, CAMI is rumoured to be the lead plant in General Motors’ new Delta
program, GM’s new small car project in North America. The Delta vehicle program will
eventually replace the current Swift/Metro compact passenger
cars built at CAMI.


Sales

For the first three quarters of 1998, Japanese light
vehicle sales have gained 14.5% in overall unit sales to 251,403 units, and over two
percentage points of market share to 23.4%. By contrast, the whole Canadian vehicle market
was up 4.2% through the end of September.

For JAMA Canada members, sales of passenger cars
rose 11.5% to 190,847 units; while light trucks, including minivans and sport utility
vehicles, jumped 25.3% to 60,556 units. Overall, 54.4% of Japanese sales in this period,
or 136,676 units, were built in North America, while 114,727 units were built in Japan.

Production shortages of some popular North American
built cars, coupled with strong demand in North America, required imported models to meet
customer demand. However, in the past six months, total vehicle shipments from Japan to
Canada have risen modestly, 3.2%. At the same time exports from Canadian operations of
Toyota and Honda have jumped 77.8% and 10.9% respectively.

In terms of industry ratios, in the first nine months of 1998
Japanese automakers continue to produce more than one vehicle in Canada for every one sold
in Canada (278,000 produced to 251,400 sold), and also continue to be net exporters of
finished motor vehicles (210,000 exported to 195,400 imported).

Japanese Light Vehicle Sales in Canada in Units

January
-September 1998

January
-September 1997

% Change
Company Cars Trucks Total Cars Trucks Total Cars Trucks Total
TOYOTA 71,039 27,262 98,301 62,465 15,584 78,049 13.7 74.9 25.9
N.A. Built 39,296 13,464 52,760 44,127 1,633 45,760 -10.9 724.5 15.3
Japan Built 31,743 13,798 45,541 18,338 13,951 32,289 73.1 -1.1 41.0
HONDA 76,291 12,568 88,859 66,124 12,072 78,196 15.4 4.1 13.6
N.A. Built 55,721 55,721 58,799 58,799 -5.2 -5.2
Japan Built 20,570 12,568 33,138 7,325 12,072 19,397 180.8 4.1 70.8
NISSAN 15,916 10,818 26,734 15,434 12,020 27,454 3.1 -10.0 -2.6
N.A. Built 10,238 2,752 12,990 9,087 4,341 13,428 12.7 -36.6 -3.3
Japan Built 5,678 8,066 13,744 6,347 7,679 14,026 -10.5 5.0 -2.0
MAZDA 17,296 4,453 21,749 17,852 4,827 22,679 -3.1 -7.7 -4.1
N.A. Built 4,806 2,861 7,667 5,680 3,233 8,913 -15.4 -11.5 -14.0
Japan Built 12,490 1,592 14,082 12,172 1,594 13,766 2.6 -0.1 2.3
SUBARU 5,730 2,697 8,427 5,563 561 6,124 3.0 380.7 37.6
N.A. Built 4,491 4,491 4,462 4,462 0.6 0.6
Japan Built 1,239 2,697 3,936 1,101 561 1,662 12.5 380.7 136.8
SUZUKI 4,575 2,758 7,333 3,764 3,251 7,015 21.5 -15.2 4.5
N.A. Built 1,777 1,270 3,047 2,207 1,628 3,835 -19.5 -22.0 -20.5
Japan Built 2,798 1,488 4,286 1,557 1,623 3,180 79.7 -8.3 34.8
TOTAL 190,847 60,556 251,403 171,202 48,315 219,517 11.5 25.3 14.5
N.A. Built 116,329 20,347 136,676 124,362 10,835 135,197 -6.5 87.8 1.1
Japan Built 74,518 40,209 114,727 46,840 37,480 84,320 59.1 7.3 36.1


Source: AIAMC, DesRosiers

Production

Overall Japanese-affiliated vehicle production in
Canada has changed only marginally in 1998 to the end of the third quarter, down 0.3% to
278,705 units. However, a different picture emerges with individual companies.

Honda of Canada Manufacturing built 3.7% more units
than in 1997, a level of output which represents full capacity at their plant that makes
Civic and Acura EL models. The new minivan plant was not operational until the end of
September.

Toyota (TMMC) in Cambridge boosted output over 64%
in the nine months of 1998 to 120,878 units. This significant jump in production over last
year stems from Corolla production having shifted to the new 120,000 unit capacity plant
last year, and the addition of the new Camry Solara line coming on stream this summer.

CAMI production was shut down for most of the summer due to soft
demand primarily in the U.S. and the changeover to begin production of the new Suzuki
Vitara/Chevrolet Tracker in September. Consumer interest in the new Vitara compact sport
utility vehicle should boost CAMI production into 1999.

Motor Vehicle Production in Canada

 

Jan.
– Sept.

1998

Jan.
– Sept.

1997

%
Change

HONDA (HCM) 127,827 123,276    3.7
TOYOTA (TMMC) 120,878 73,642 64.1
CAMI* 30,000 82,670 -63.7
TOTAL 278,705 279,588 – 0.3

* estimated Source: JAMA Canada

Exports

Due to the high level of production in Canada that is exported,
exports for the most part, mirrors that of production. Total exports are virtually
unchanged at 210,422 units at the end of September. Honda (HCM) exports were up 10.9%,
Toyota (TMMC) up 77.8% and CAMI dropped 65.7% compared to 1997. Both Honda and Toyota
reported higher export ratios than last year, 74.4% and 74.5% versus 69.6% and 68.6%
respectively.

Motor Vehicle Exports from Canada

 

Jan.- Sept.

1998

Jan.- Sept.

1997

% Change

HONDA (HCM) 95,076 85,764   10.9
TOYOTA (TMMC) 89,846 50,530   77.8
CAMI* 25,500 74,400 -65.7
TOTAL 210,422 210,694 – 0.1

* estimated Source: JAMA Canada

Imports (Shipments)

Shipments of finished vehicles from Japan have
increased 22.5% over the first three quarters of 1998 compared to last year to 119,188
units from 97,320 units. However, most of this increase came in the first quarter of 1998,
as shipments have moderated considerably over the fiscal year period, April to September.
In this fiscal period, shipments rose 3.2% to 74,175 units from 71,903 units in 1997.

Shipments from the U.S. and Mexico have also grown,
up 14.3% to 76,213 units from 66,661 units for the January to September period. Together,
shipments are up 19.2%, reflecting strength of consumer demand in Canada.

Please note: there may be a lag of several months or more
between when a vehicle is shipped or imported and when it is finally recorded as a retail
sale.

Motor
Vehicle Imports

 

Jan.-
Sept.

1998

Jan.-
Sept.

1997

%
Change

JAPAN 119,188 97,320 22.5
U.S./MEXICO 76,213 66,661 14.3
TOTAL 195,401 163,981 19.2

* estimated Source: JAMA Canada

Poor economy stalls the auto industry in Japan

Signs of economic difficulty in the auto industry
are evident: production is down 10.2% through the end of September at almost 7.5 million
units; exports are showing signs of softening, down 0.2% to 3.4 million units; new vehicle
sales in Japan have fallen 13.5% in the same period to less than 4.5 million units; and
import vehicle sales have plunged 25.7% to 207,700 units for the first nine months of
1998.

It is abundantly clear that the economic crisis that
Japan is facing is having a serious impact on industries and consumers alike. What’s more,
it is unlikely that a recovery will come either quickly or painlessly.

In spite of the depth of this recession or the
comparisons with other periods of economic malaise, the silver lining for automakers and
other manufacturers is usually found in the often difficult process of becoming more adept
and more competitive at making things consumers need and want. While the timing is
uncertain, when the recovery is on track, the benefits arising out of structural and
cyclical economic renewal can be shared among all stakeholders including consumers,
retailers, and manufacturers.

Motor Vehicle Industry in Japan

    Cars Trucks Buses Total
Production 1 Jan.-Sept. ‘98 5,929,549 1,506,667 43,907 7,480,123
  Jan.-Sept. ‘97 6,434,545 1,849,722 49,183 8,333,450
  % change -7.8% -18.5% -10.7% -10.2%
Exports 2 Jan.-Sept. ‘98 2,762,614 606,414 37,003 3,406,031
  Jan.-Sept. ‘97 2,667,040 703,004 43,058 3,413,102
  % change 3.6% -13.7% -14.1% -0.2%
Sales/ Registrat-

ions 3
Jan.-Sept. ‘98 3,076,461 1,392,314 11,679 4,480,454
Jan.-Sept. ‘97 3,440,641 1,727,117 13,045 5,180,803
  % change -10.6% -19.4% -10.5% -13.5%
Import Vehicle

Sales 4
Jan.-Sept. ‘98 199,594 8,085 25 207,704
Jan.-Sept. ‘97 260,826 18,829 7 279,662
  % change -23.5% -57.1% 257.1% -25.7%

source:

1,2 – JAMA

3 – JADA, JMVA

4 -JAIA

Suzuki named JAMA Vice Chairman and Executive
Managing Director

Takao Suzuki was appointed Vice Chairman and
Executive Managing Director of the Japan Automobile Manufacturers Association (JAMA), on
Saturday, July 18. Suzuki, who formerly served in Japans Ministry of International Trade
and Industry, has had a nearly three-decade-long career in government service, with
significant international experience. Immediately prior to joining JAMA, Suzuki was Senior
Executive Director of the Japan Finance Corporation for Small Business. Suzuki succeeds
Takao Tominaga who had served as Vice Chairman and Executive Managing Director of JAMA
since 1988.

F&P Manufacturing adds hydroforming operation

Working under a licence agreement with Variform, a Canadian
hydroforming company in Ontario, F&P Manufacturing will be adding a new hydroforming
process operation to their plant in Tottenham, Ontario in 1999.

F&P Manufacturing
Inc. is a rather unique operation in the Canadian auto parts industry for a few key
reasons. First, F&P is a joint venture of three Japanese-affiliated companies; F-Tech,
American Honda and Nichimen.

Secondly, F & P established their first North American plant in Canada in 1987, and
subsequently established a second operation in the United States in 1994, F&P America
Inc., in Troy, Ohio.

Beginning with an investment of $43 million in 1987, F&P’s plant has more than
doubled in size in 10 years. North American sales have fuelled this growth, rising from
$37 million in 1987 to $400 million expected in 1998. F&P in Canada accounts for about
$230 million of total North American sales currently.

Thirdly, F&P’s R&D department began developing with Variform a low
pressure hydroforming process for high tension steel applications. Moreover, F&P is
undertaking to export this Canadian-developed technology to Japan.

Finally, F&P Manufacturing has been instrumental through technical support in
establishing a new operation in Ontario. Dyna-Mig of Stratford Inc. was established in
1997 and recently began operation to supply steel frames for the Vitara sport utility
vehicle at CAMI in Ingersoll.

Among the many achievements in their development, F&P has been awarded ISO 9002
certification in 1995 and plans to achieve ISO 14001 in 1999.

F&P History of Development

1987 Official opening; start of mass production

First shipment to Honda of Canada Mfg., initial investment $43.4 million
1988 Start of shipments to Honda of America Mfg.
1989 First expansion
1992 Engineering & Die Maintenance Expansion
1993 Establish F&P America Mfg. in Troy, Ohio
1994 Establish R&D section

Production start at F&P America

First deliveries to CAMI & Subaru (SIA, Indiana)
1995 ISO 9002 certification

Cold forging / 400 ton progressive press start-up
1996 Welding expansion
1997 Establish Dyna-Mig of Stratford Inc.

Delivery to Isuzu (SIA) begins

Start in-house die making
1998 Start modular subassembly of subframe for Honda Odyssey in
Alliston

Sales exceed $230 million; 540 employed

Planned hydroforming process expansion in 1999

 


Toyota Cold Research Centre opens in Timmins

In October, Toyota Canada officially opened a Cold Research Centre in Timmins, Ontario.
This is the first dedicated R & D facility to be established by Toyota in Canada.

The new facility will provide a permanent Canadian base for extensive winter testing
program under actual severe winter and climate conditions that cannot be simulated in
Japan.

Located on 250 acres of land, the $1.2 million test centre will include vehicle
preparation facilities as well as an onsite test track. Fifty engineers employed by Toyota
are expected to work at the site each year, and spin-off benefits are expected to inject
up to $1 million annually into the local economy.

 

For More Information Contact:



JAMA Canada

Suite 460, 151 Bloor Street West, Toronto, Ontario, Canada M5S 1S4

Tel: 416-968-0150

FAX: 416-968-7095

Internet: [email protected]