JAMA CANADA |
AUTO QUARTERLY |
Japan
Automobile Manufacturers Association of Canada |
FALL 1998 |
New plants, new models launched as sales accelerate
Inspecting the new paint on a Camry Solara
in Toyota’s Cambridge plant |
It has been a busy few months for
Japanese automakers in Canada. Sales of cars and light trucks are up 14.5% year-over-year
for the first nine months of 1998, although results fluctuate on a company basis.
Moreover, new plants and new models have been launched over the last few months. Among
other things, the growth in investment in both vehicle and parts manufacturing
demonstrates Japanese automakers’ growing confidence in the Canadian auto industry,
Canadian workers and Canadian suppliers. |
In the summer, Toyota began production
of the new Camry Solara coupe at their re-fitted plant in
Cambridge that originally built the Corolla. In September, Honda of Canada Manufacturing
in Alliston officially opened their new 120,000 unit capacity minivan plant. The new Odyssey
minivan is the largest vehicle Honda has made. Both the Solara
and Odyssey are unique as Canada is the only source for these
vehicles. Honda recently announced that it expects to export 5,000 units annually to
Japan, the first large scale direct export by an automaker in Canada to Japan. |
Honda Odyssey
minivans roll of the assembly line in Alliston |
Vitara |
Finally, CAMI in Ingersoll began
production of the new compact sport utility vehicle called Vitara
for Suzuki and Chevrolet Tracker for General Motors. And while
not finally confirmed, CAMI is rumoured to be the lead plant in General Motors’ new Delta
program, GM’s new small car project in North America. The Delta vehicle program will
eventually replace the current Swift/Metro compact passenger
cars built at CAMI. |
Sales
For the first three quarters of 1998, Japanese light
vehicle sales have gained 14.5% in overall unit sales to 251,403 units, and over two
percentage points of market share to 23.4%. By contrast, the whole Canadian vehicle market
was up 4.2% through the end of September.
For JAMA Canada members, sales of passenger cars
rose 11.5% to 190,847 units; while light trucks, including minivans and sport utility
vehicles, jumped 25.3% to 60,556 units. Overall, 54.4% of Japanese sales in this period,
or 136,676 units, were built in North America, while 114,727 units were built in Japan.
Production shortages of some popular North American
built cars, coupled with strong demand in North America, required imported models to meet
customer demand. However, in the past six months, total vehicle shipments from Japan to
Canada have risen modestly, 3.2%. At the same time exports from Canadian operations of
Toyota and Honda have jumped 77.8% and 10.9% respectively.
In terms of industry ratios, in the first nine months of 1998
Japanese automakers continue to produce more than one vehicle in Canada for every one sold
in Canada (278,000 produced to 251,400 sold), and also continue to be net exporters of
finished motor vehicles (210,000 exported to 195,400 imported).
Japanese Light Vehicle Sales in Canada in Units |
|
January
-September 1998 |
January
-September 1997 |
% Change |
Company |
Cars |
Trucks |
Total |
Cars |
Trucks |
Total |
Cars |
Trucks |
Total |
TOYOTA |
71,039 |
27,262 |
98,301 |
62,465 |
15,584 |
78,049 |
13.7 |
74.9 |
25.9 |
N.A. Built |
39,296 |
13,464 |
52,760 |
44,127 |
1,633 |
45,760 |
-10.9 |
724.5 |
15.3 |
Japan Built |
31,743 |
13,798 |
45,541 |
18,338 |
13,951 |
32,289 |
73.1 |
-1.1 |
41.0 |
HONDA |
76,291 |
12,568 |
88,859 |
66,124 |
12,072 |
78,196 |
15.4 |
4.1 |
13.6 |
N.A. Built |
55,721 |
– |
55,721 |
58,799 |
– |
58,799 |
-5.2 |
– |
-5.2 |
Japan Built |
20,570 |
12,568 |
33,138 |
7,325 |
12,072 |
19,397 |
180.8 |
4.1 |
70.8 |
NISSAN |
15,916 |
10,818 |
26,734 |
15,434 |
12,020 |
27,454 |
3.1 |
-10.0 |
-2.6 |
N.A. Built |
10,238 |
2,752 |
12,990 |
9,087 |
4,341 |
13,428 |
12.7 |
-36.6 |
-3.3 |
Japan Built |
5,678 |
8,066 |
13,744 |
6,347 |
7,679 |
14,026 |
-10.5 |
5.0 |
-2.0 |
MAZDA |
17,296 |
4,453 |
21,749 |
17,852 |
4,827 |
22,679 |
-3.1 |
-7.7 |
-4.1 |
N.A. Built |
4,806 |
2,861 |
7,667 |
5,680 |
3,233 |
8,913 |
-15.4 |
-11.5 |
-14.0 |
Japan Built |
12,490 |
1,592 |
14,082 |
12,172 |
1,594 |
13,766 |
2.6 |
-0.1 |
2.3 |
SUBARU |
5,730 |
2,697 |
8,427 |
5,563 |
561 |
6,124 |
3.0 |
380.7 |
37.6 |
N.A. Built |
4,491 |
– |
4,491 |
4,462 |
– |
4,462 |
0.6 |
– |
0.6 |
Japan Built |
1,239 |
2,697 |
3,936 |
1,101 |
561 |
1,662 |
12.5 |
380.7 |
136.8 |
SUZUKI |
4,575 |
2,758 |
7,333 |
3,764 |
3,251 |
7,015 |
21.5 |
-15.2 |
4.5 |
N.A. Built |
1,777 |
1,270 |
3,047 |
2,207 |
1,628 |
3,835 |
-19.5 |
-22.0 |
-20.5 |
Japan Built |
2,798 |
1,488 |
4,286 |
1,557 |
1,623 |
3,180 |
79.7 |
-8.3 |
34.8 |
TOTAL |
190,847 |
60,556 |
251,403 |
171,202 |
48,315 |
219,517 |
11.5 |
25.3 |
14.5 |
N.A. Built |
116,329 |
20,347 |
136,676 |
124,362 |
10,835 |
135,197 |
-6.5 |
87.8 |
1.1 |
Japan Built |
74,518 |
40,209 |
114,727 |
46,840 |
37,480 |
84,320 |
59.1 |
7.3 |
36.1 |
Source: AIAMC, DesRosiers
Production
Overall Japanese-affiliated vehicle production in
Canada has changed only marginally in 1998 to the end of the third quarter, down 0.3% to
278,705 units. However, a different picture emerges with individual companies.
Honda of Canada Manufacturing built 3.7% more units
than in 1997, a level of output which represents full capacity at their plant that makes
Civic and Acura EL models. The new minivan plant was not operational until the end of
September.
Toyota (TMMC) in Cambridge boosted output over 64%
in the nine months of 1998 to 120,878 units. This significant jump in production over last
year stems from Corolla production having shifted to the new 120,000 unit capacity plant
last year, and the addition of the new Camry Solara line coming on stream this summer.
CAMI production was shut down for most of the summer due to soft
demand primarily in the U.S. and the changeover to begin production of the new Suzuki
Vitara/Chevrolet Tracker in September. Consumer interest in the new Vitara compact sport
utility vehicle should boost CAMI production into 1999.
Motor Vehicle Production in Canada |
|
Jan.
– Sept.
1998 |
Jan.
– Sept.
1997 |
%
Change |
HONDA (HCM) |
127,827 |
123,276 |
3.7 |
TOYOTA (TMMC) |
120,878 |
73,642 |
64.1 |
CAMI* |
30,000 |
82,670 |
-63.7 |
TOTAL |
278,705 |
279,588 |
– 0.3 |
* estimated Source: JAMA Canada
Exports
Due to the high level of production in Canada that is exported,
exports for the most part, mirrors that of production. Total exports are virtually
unchanged at 210,422 units at the end of September. Honda (HCM) exports were up 10.9%,
Toyota (TMMC) up 77.8% and CAMI dropped 65.7% compared to 1997. Both Honda and Toyota
reported higher export ratios than last year, 74.4% and 74.5% versus 69.6% and 68.6%
respectively.
Motor Vehicle Exports from Canada |
|
Jan.- Sept.
1998 |
Jan.- Sept.
1997 |
% Change |
HONDA (HCM) |
95,076 |
85,764 |
10.9 |
TOYOTA (TMMC) |
89,846 |
50,530 |
77.8 |
CAMI* |
25,500 |
74,400 |
-65.7 |
TOTAL |
210,422 |
210,694 |
– 0.1 |
* estimated Source: JAMA Canada
Imports (Shipments)
Shipments of finished vehicles from Japan have
increased 22.5% over the first three quarters of 1998 compared to last year to 119,188
units from 97,320 units. However, most of this increase came in the first quarter of 1998,
as shipments have moderated considerably over the fiscal year period, April to September.
In this fiscal period, shipments rose 3.2% to 74,175 units from 71,903 units in 1997.
Shipments from the U.S. and Mexico have also grown,
up 14.3% to 76,213 units from 66,661 units for the January to September period. Together,
shipments are up 19.2%, reflecting strength of consumer demand in Canada.
Please note: there may be a lag of several months or more
between when a vehicle is shipped or imported and when it is finally recorded as a retail
sale.
Motor
Vehicle Imports |
|
Jan.-
Sept.
1998 |
Jan.-
Sept.
1997 |
%
Change |
JAPAN |
119,188 |
97,320 |
22.5 |
U.S./MEXICO |
76,213 |
66,661 |
14.3 |
TOTAL |
195,401 |
163,981 |
19.2 |
* estimated Source: JAMA Canada
Poor economy stalls the auto industry in Japan
Signs of economic difficulty in the auto industry
are evident: production is down 10.2% through the end of September at almost 7.5 million
units; exports are showing signs of softening, down 0.2% to 3.4 million units; new vehicle
sales in Japan have fallen 13.5% in the same period to less than 4.5 million units; and
import vehicle sales have plunged 25.7% to 207,700 units for the first nine months of
1998.
It is abundantly clear that the economic crisis that
Japan is facing is having a serious impact on industries and consumers alike. What’s more,
it is unlikely that a recovery will come either quickly or painlessly.
In spite of the depth of this recession or the
comparisons with other periods of economic malaise, the silver lining for automakers and
other manufacturers is usually found in the often difficult process of becoming more adept
and more competitive at making things consumers need and want. While the timing is
uncertain, when the recovery is on track, the benefits arising out of structural and
cyclical economic renewal can be shared among all stakeholders including consumers,
retailers, and manufacturers.
Motor Vehicle Industry in Japan |
|
|
Cars |
Trucks |
Buses |
Total |
Production 1 |
Jan.-Sept. ‘98 |
5,929,549 |
1,506,667 |
43,907 |
7,480,123 |
|
Jan.-Sept. ‘97 |
6,434,545 |
1,849,722 |
49,183 |
8,333,450 |
|
% change |
-7.8% |
-18.5% |
-10.7% |
-10.2% |
Exports 2 |
Jan.-Sept. ‘98 |
2,762,614 |
606,414 |
37,003 |
3,406,031 |
|
Jan.-Sept. ‘97 |
2,667,040 |
703,004 |
43,058 |
3,413,102 |
|
% change |
3.6% |
-13.7% |
-14.1% |
-0.2% |
Sales/ Registrat-
ions 3 |
Jan.-Sept. ‘98 |
3,076,461 |
1,392,314 |
11,679 |
4,480,454 |
Jan.-Sept. ‘97 |
3,440,641 |
1,727,117 |
13,045 |
5,180,803 |
|
% change |
-10.6% |
-19.4% |
-10.5% |
-13.5% |
Import Vehicle
Sales 4 |
Jan.-Sept. ‘98 |
199,594 |
8,085 |
25 |
207,704 |
Jan.-Sept. ‘97 |
260,826 |
18,829 |
7 |
279,662 |
|
% change |
-23.5% |
-57.1% |
257.1% |
-25.7% |
source:
1,2 – JAMA
3 – JADA, JMVA
4 -JAIA
Suzuki named JAMA Vice Chairman and Executive
Managing Director
Takao Suzuki was appointed Vice Chairman and
Executive Managing Director of the Japan Automobile Manufacturers Association (JAMA), on
Saturday, July 18. Suzuki, who formerly served in Japans Ministry of International Trade
and Industry, has had a nearly three-decade-long career in government service, with
significant international experience. Immediately prior to joining JAMA, Suzuki was Senior
Executive Director of the Japan Finance Corporation for Small Business. Suzuki succeeds
Takao Tominaga who had served as Vice Chairman and Executive Managing Director of JAMA
since 1988.
F&P Manufacturing adds hydroforming operation
Working under a licence agreement with Variform, a Canadian
hydroforming company in Ontario, F&P Manufacturing will be adding a new hydroforming
process operation to their plant in Tottenham, Ontario in 1999.
F&P Manufacturing
Inc. is a rather unique operation in the Canadian auto parts industry for a few key
reasons. First, F&P is a joint venture of three Japanese-affiliated companies; F-Tech,
American Honda and Nichimen.
Secondly, F & P established their first North American plant in Canada in 1987, and
subsequently established a second operation in the United States in 1994, F&P America
Inc., in Troy, Ohio.
Beginning with an investment of $43 million in 1987, F&P’s plant has more than
doubled in size in 10 years. North American sales have fuelled this growth, rising from
$37 million in 1987 to $400 million expected in 1998. F&P in Canada accounts for about
$230 million of total North American sales currently.
Thirdly, F&P’s R&D department began developing with Variform a low
pressure hydroforming process for high tension steel applications. Moreover, F&P is
undertaking to export this Canadian-developed technology to Japan.
Finally, F&P Manufacturing has been instrumental through technical support in
establishing a new operation in Ontario. Dyna-Mig of Stratford Inc. was established in
1997 and recently began operation to supply steel frames for the Vitara sport utility
vehicle at CAMI in Ingersoll.
Among the many achievements in their development, F&P has been awarded ISO 9002
certification in 1995 and plans to achieve ISO 14001 in 1999. |
F&P History of Development
1987 |
Official opening; start of mass production
First shipment to Honda of Canada Mfg., initial investment $43.4 million |
1988 |
Start of shipments to Honda of America Mfg. |
1989 |
First expansion |
1992 |
Engineering & Die Maintenance Expansion |
1993 |
Establish F&P America Mfg. in Troy, Ohio |
1994 |
Establish R&D section
Production start at F&P America
First deliveries to CAMI & Subaru (SIA, Indiana) |
1995 |
ISO 9002 certification
Cold forging / 400 ton progressive press start-up |
1996 |
Welding expansion |
1997 |
Establish Dyna-Mig of Stratford Inc.
Delivery to Isuzu (SIA) begins
Start in-house die making |
1998 |
Start modular subassembly of subframe for Honda Odyssey in
Alliston
Sales exceed $230 million; 540 employed
Planned hydroforming process expansion in 1999 |
|
Toyota Cold Research Centre opens in Timmins
In October, Toyota Canada officially opened a Cold Research Centre in Timmins, Ontario.
This is the first dedicated R & D facility to be established by Toyota in Canada.
The new facility will provide a permanent Canadian base for extensive winter testing
program under actual severe winter and climate conditions that cannot be simulated in
Japan.
Located on 250 acres of land, the $1.2 million test centre will include vehicle
preparation facilities as well as an onsite test track. Fifty engineers employed by Toyota
are expected to work at the site each year, and spin-off benefits are expected to inject
up to $1 million annually into the local economy.
For More Information Contact:
JAMA Canada
Suite 460, 151 Bloor Street West, Toronto, Ontario, Canada M5S 1S4
Tel: 416-968-0150
FAX: 416-968-7095
Internet: [email protected]
|